The two covers are interchangeable, one on the bottom and one on the top. Primarily used for packaging glassware or other fragile items. Flutes serve as protective cushioning and help strengthen a carton. The store will not work correctly in the case when cookies are disabled. Slip Sheet:A flat sheet of material used as a base upon which goods and materials may be assembled, stored and transported. Original corrugated flute design.B-Flute:Appx 47 flutes per foot and measures 1/8 thick; often for canned goods.C-Flute:Appx 39 flutes per foot and measures 5/32 thick; common for shipping cartons.E-Flute:Appx 90 flutes per foot and measures 1/16 thick.F-Flute:Appx 125 flutes per foot and measures 1/32 thick; for small retail packaging. Boxes are generally measured from theinside, with the dimensions referring to the opening of anassembledbox. Never exceed the maximum gross weight limit for the box, which is printed on the Box Maker's Certificate on the bottom flap of most boxes. x=n?Z4w,d z"DVE|cF[ x{U.vzcfvi.M~^fO]Fbq9[Tqmw>w34tE( *u~+vf>?@aLQ 0000004667 00000 n This material is then sandwiched between flat sheets of material to form corrugated fiberboard. RXC Specifications for Corrugated Paperboard (Oct. 2015) Burst Strength The corrugated paperboard shall be tested for burst strength using TAPPI T-810 and meet the following specification: B-Flute: 170 psi E-Flute: 150 psi. Board grade - A grade given to corrugated board based on three elements; firstly, the weight and type of outer liner, secondly the type of flute and thirdly the weight and type of inner liner. The different corrugated box styles can be organized into three main categories: Slotted Boxes Telescope Boxes Folders The Three Corrugated Box Styles: 1. A name or number identifies styles in common use. 0000019342 00000 n Themediumis the wavy, fluted paper between the liners. The 1P-F is used principally for shipping books . % 0000012749 00000 n This group also includes outside sleeves for other cases. 4 0 obj They are frequently used as inner containers for parts, delicate produce or mail pieces. Pasting: Two, three, or four plies of paper and paperboard are glued together. (C) Double Wall:Three sheets of linerboard with two mediums in between. This corrugated box style is made of one layer of corrugated board that provides an unbroken bottom. The finite element method is a widely used numerical method to analyze structures in virtual space. Outside dimensions are used in the carrier classifications and in determining pallet patterns. Corrugated Board, Corrugated Fiberboard:The structure formed by gluing one or more sheets of fluted corrugating medium to one or more flat facings of linerboard. FEFCO 1952 - 2022. The style is especially strong because both the top and bottom have double the thickness of corrugated board. Z xV %?J,&qX1j6@GT+ZV{-$=WDcmwp1gB" 2. These consist of one or more pieces of combined board, with an unbroken bottom surface and scored to fold around the product. A flatbed die cutter uses a flat die. Now, remember the Full Telescope Design Style (FTD)? Highly efficient design for many applications. Partitions:Interior fitments such as inside liners, pads, separators, dividers, etc. ( Additionally, the combustion of . Double Wall:A corrugated board construction where two layers of medium are glued between three layers of flat linerboard facing. Term is often misused to refer to Boxboard (folding cartons) and Containerboard (corrugated boxes). H2*i-f/-;a |*e This style is commonly used when the length of the box is considerably greater than the width, resulting in a long gap between the inner flaps. Bending:The ability of containerboard or combined board to be folded along scorelines without rupture of the surface fibers to the point of seriously weakening the structure. As with the RSC, all the flaps are the same length. 0000006625 00000 n Basis Weight Testing: A measurement of mass per unit of area that is expressed in pounds per thousand square feet. <>/ExtGState<>/XObject<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/Annots[ 16 0 R] /MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Adding fluting sections and paper layers increases the strength of the box. 0000004144 00000 n 1 0 obj Liner:A creased fiberboard sheet inserted as a sleeve in a container and covering all side walls. The C is the second-thickest corrugated flute available, measuring about 3.2 millimeters or 11/64 inches in thickness. 2 0 obj When listing outer dimensions, always includeODwith the size (e.g., 10x22x12 OD). All flaps are the same length, and the . Before you read this article, it may be helpful to read about what corrugated boxes actually are first:click here. RhhE$${C!4k\7&?^hd%V[)LsS?wsZ (/IS5ms{hV(r{1X12c21V QE QE QE QE QE QE QE QE QMwH1 +oiVb[GmpV^kq-s?S);;h^FTQ?heuKT/o,38P{|(c"AjEQ? Typically test paper is used for the inner liner and kraft paper for the outer liner of the box. 2. Used to provide extra stacking strength or cushioning. Full Telescope Half Slotted Container (FTHS) The two-piece body is made from two half-slotted containers. Here are some of the most common styles of corrugated boxes. For example, a triplewall board may contain one layer of A-flute medium with two layers of C-flute medium. Point:Term used to describe the thickness or caliper of paperboard, where one point equals one thousandth of an inch. 0000004644 00000 n Stacked on its side, the extra thickness provides added stacking strength. For more facts on corrugated head here. The correct technical term iscorrugated fiberboard carton.. This is the same as the Regular Slotted Container (RSC) except that one set of flaps is excluded. For FMCG (fast-moving consumer goods), primary packaging is often a jar, can, bottle, pouch, or foil bag. There is also single-face board which is made up of one sheet of liner adhered to one sheet of corrugated medium. <>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.44 841.68] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Includes the broad classification of materials made of cellulose fibers, primarily wood pulp and recycled paper stock, on board machines. They are strong, stackable and even great for carrying your groceries home in. This results in, depending on length/width ratio, outer flaps that will overlap to varying amountsup to a full overlap. Basis Weight:An attribute of containerboard, but the values may be determined from the combined corrugated board. Flute direction may be perpendicular to the length of the sheet (usually for top-opening RSCs) or parallel to the length of the sheet (usually for end-opening RSCs). Let us meet your contract packaging needs and their expectations. The box is easily closed, either with adhesives or frequently with staples driven through the overlap area. The top enclosure for this style can be manufactured with tuck-top flaps, RSC style or other configurations. Corrugated fiberboard boxesare widely utilized in retail packaging, shipping cartons, product displays and many other applications requiring a lightweight, but sturdy material. Pulp: Primary raw material from which paper is made. for samples) to IBCs (e.g. The sealed overlap helps to keep the outer flaps from pulling apart. Double-facer: A double-facer, or double backer, is the part of a corrugator which bonds single-face board to another liner. Flute:The wavy layer of corrugated medium that is glued between the flat inner and outer sheets of linerboard to create corrugated board. Partitions(orDividers) provide a separate cell for each item in a box. Whatever you call them, yousee corrugated boxeseverywhere. Palletizing:Securing and loading containers on pallets for shipment as a single unit load, typically for handling by mechanical equipment. Stacked on its bottom panel, the overlapping flaps provide added cushioning and protection. They are shipped flat, ready to use, and require closing using the flaps provided. When looking for the right types of corrugated boxes, which are often mistakenly referred to as cardboard box types, it can sometimes be difficult to know which one you actually need. endobj The inner flaps meet in the center just as in the CSSC mentioned above, providing a nice levelbase. the fabrication of boxes and interior details such as pads, sleeves, liners, partitions, die-cut sheets, etc. %PDF-1.3 % 1P-F's can be made with multiple scores so that one box can be folded to make up to three different size boxes. A box constructed of B flute will not have the same outer dimensions as a box made from E flute. 0000013498 00000 n Carton Dimensions: Dimensions refer to the interior of a carton - length x width x height - and measured in millimeters. <> The popup includes a search form to help you find the information you are seeking. Fig. Traysare formed from a single piece of combined board, with the design featuring an unbroken bottom and several layers of corrugated in the end panels. It was the second box discussed in this article. Pressing the close button or using the escape key will close the popup. End-to-end or side-to-side compression may also be of interest for particular applications. Our Responsibility Reports conform to the Global Reporting Initiative (GRI) standards. OEOu5_ SCsRvv{x (Xa}"#0n" 0000003645 00000 n This style allows for faster box set-upwhich is ideal forsmaller companies that may not have automated box set-up equipment. The user makes both the flap and joint closures. The corrugated sheet momentarily stops to enable the required cutting. They are shipped flat, ready to use, and require closing using the flaps provided. This enables the inner flapsto meet in the center (Center Special as the name suggests), thus creating no gaps when closed. They are shipped flat, ready to use and require closing using the flaps provided. Much like the Type E corrugated cardboard, Type F provides an easy-to-customise surface along with dynamic crush resistance. Container and packaging products, especially corrugated boxes, are among frequently recycled products. IM"*,B{d9 9R=LK!! $4%&'()*56789:CDEFGHIJSTUVWXYZcdefghijstuvwxyz ? Its customers are typically independent sheet plants. Display Trays are used extensively in club stores like Costco. This is the same as the One Piece Folder (OPF) (see above) except that the short set of flaps are a little longer and fold over on themselves creating protective side blocks. Cellulose: The main fibrous material in paper. Edge Crush Resistance/Short Column Compression (ECT):The amount of force needed to crush on-edge combined board is a primary factor in predicting the compression strength of the completed box. HAZMAT/UN Testing: Shipment of dangerous goods or hazardous materials are highly regulated. <> <>/Metadata 222 0 R/ViewerPreferences 223 0 R>> 0000016672 00000 n Usually defined by one scoreline and three edges. The One-Piece Folder (1P-F) is made from one piece of material and has a flat bottom with flaps that form the sides and ends. May be further defined as a box blank, a box part, a tray or wrap, a partition piece, or an inner packing piece. The lack of a gap between the inner flapsalso furnishesthe box with a more stable and level base and top. This has been a part of my tutorial series called How to Buy Packaging 101. Here youll find a practical approach designed to answer your questions about How to Buy Packaging! Take a look at the explainer on types of corrugated material below! 0000020036 00000 n Sheet Feeder: A corrugating plant that has no converting equipment and produces only corrugated sheet. 0000007296 00000 n Dimensions should always be stated in the sequence ofLength,WidthandDepth(exceptions include bookfolds, bin boxes and dividers, where the sequence is Width, Length and Depth). 3 0 obj When using certain specifications in the carrier classifications, minimum edge crush values must be certified. Linerboards: Linerboards form the inner and outer facings of corrugated fiber boxes and are chosen for their structural and/or decorative properties. 0000022979 00000 n They form a solid fiberboard with a thickness ranging between 0.8mm to 3mm. 3 0 obj This corrugated box style providesthe same easy loading that the Double Cover Container (DC) is great for, and the interlocking covers make it ideal for large and heavy applianceslike washers, dryers, refrigerators etc. They can be produced in a number of unjoined or preglued styles and configurations. 0000004603 00000 n Slit:A cut made in a fiberboard sheet without removal of material. It is great to accommodateproducts that require a more round box shape rather than rectangular or square. 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